Rapid Ref : FANUCI-COBOT

FANUCI COBOT Laser Welding System
FANUCI-COBOT

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Laser Welding Automation – Benefits for the Manufacturing Plant

The FANUCI automated laser welding system is a comprehensive industrial solution constructed to automate welding processes in serial production. The system includes the FANUCI AWC AxisPro cobot, the FANUCI AutoWeld Pro GenX laser welder, the FANUCI WobbleHead Pro welding head, a dedicated automatic wire feeder, and proprietary Fanuci Cobot Weld software. All combined, this FANUCI laser welding workstation offers high repeatability, safety, and consistent weld quality.

This FANUCI laser system is designed for manufacturers who wish to implement laser welding automation without investing in more traditional and costly robotic lines. This workstation supports rapid production start-up, easy changeovers, and a stable welding performance — even with limited staff.

Automated cobot-based laser welding directly improves quality, efficiency, and costs. This means fast entry into serialised production with a repeatable process, reduced human error, and stable control of welding parameters.

Repeating weld quality despite operator fatigue and/or knowledge
Higher productivity and shorter cycle time thanks to automated welding programs
Less mistakes and fewer complaints with welds produced with consistent geometry and parameters
Reduced labour costs and easier work organization
Multi-shift operation and fast new product introduction via program libraries
Process without risks through safety zones, force limits, and continuous system monitoring

Product Details

Labor Cost Savings

Replacement of 2–3 welders with a single cobot workstation. The cobot operator does not need to be a certified welder because short training on station operation is sufficient. This allows hiring a lower-cost and more accessible operator, significantly reducing operational expenses. There is no need to employ additional personnel for grinding or cleaning welds. And finally, a fast return on investment in 6 to 10 months with a single-shift system.

Increased Productivity and Process Stability

The cobot produces repeatable welds with identical quality throughout the entire shift. Capable of continuous 24/7 operation. There is reduced downtime, no fatigue, and no human errors. Increase in the number of welded components per time unit by 40–80%.

Higher Quality and Precision

Laser welds are smooth, clean, and free from spatter or deformation. There is no grinding or finishing required as the stable quality ensures compliance with standards such as EN ISO 3834, EN 1090, etc.

Production Flexibility

The cobot can quickly switch between different parts and programs, being ideal for small and medium production batches. The FANUCI Cobot Laser system can be integrated with various tooling systems, tables, and positioners.

Enhanced Safety and Ergonomics

The operator is not exposed to radiation, spatter, or welding fumes. The cobot includes safety systems and collision detection sensors. Operator work becomes cleaner and safer thanks to reduced physical strain and the risk of injury.