0 items in your basket
Total £ 0.00 EX VAT
SHOPS
Special Buys/Offers
Rapid Merchandise Shop
PATON Shop
GoGrid Shop
GasiQ Shop
CK Shop
Furick TIG Shop
GPPH Shop
Kemppi Shop
Spiderhand Shop
Optrel Shop
3M Shop
Plymovent Fume Extraction
Miller Shop
Elga Shop
CEPRO Shop
Bohler Welding Shop
SFE Shop
Hypertherm Shop
Lincoln Electric Shop
ESAB Shop
Fronius Shop
HMT Shop
Gullco Shop
FEIN Shop
SAIT Shop
Harris Shop
FANUCI & FALCON Shop
Jackson Safety Shop
Key Plant Automation Shop
Orbitalum Shop
Bessey Shop
Bester Shop
EWM Shop
MACHINES
Welding Machine Offers
Arc Welders
MIG Welders
TIG Welders
Plasma Cutters
Air Compressors
Engine Driven Welders
Battery Power Supplies
Generators
Fume Extraction
Sub Arc Machines
Weld Positioning Equipment
Cutting Equipment
Spot Welders
Stud Welders
Used Machines
LC Laser Shop
ARC
MMA Electrodes
Cable Sets
Earth Clamps
Electrode Holders
Cable Connectors
Welding Cable
Welding Helmets
Arc Accessories
Rod Ovens
Learning
Exothermic Cutting
Chemical Aids
Gouging
MIG
MIG Filler Wire
MIG Torches & Parts
Site Wire Feeders
MIG Regulators
Ceramic Backing Tiles
MIG Accessories
TIG
TIG Torches
TIG Torch Parts
Tungsten Electrodes
TIG Filler Wire
Machine Remotes
TIG Accessories
Cold Wire Feeders
TIG Gauntlets
Tungsten Sharpening
Weld Cleaning
Gas Purging Tools
LASER
Laser Welders
Laser Cleaners
Laser Accessories
PLASMA
Plasma Torches
Plasma Torch Consumables
Lincoln Cutting Tables
GAS
Cutting & Welding Outfits
Gas Regulators
Flashback Arrestors
Gas Hoses & Fittings
Gas Torches
Gas Cutting Nozzles
Gas Welding & Heating Nozzles
Gas Accessories
Gas Welding & Brazing Rods
Gas Bottle Trolleys
Gas Cutting Machines
Quick Action Couplings
Regulator Accessories
Gas Analysers
SAFETY
Helmet Spares
Air Fed Welding Helmets
Swiss Air System
Goggles
Welding Blankets
Spectacles
Visors
Welding Curtains
Ear Protection
Safety Helmets
Monkey Masks
Gloves
Caps & Hoods
Leather Welding Clothing
Overalls
Weldline Female PPE
Disposable Masks & Respirators
WORKSHOP
Build your own GPPH Welding Table
Magnetic Drilling
Rapid Pipe Shop
Bevelling Machines
Automation
Metal Markers
Inspection Equipment
Pipework Equipment
Site Equipment
Exact Pipe Cutting Machines
Welding Rotators
Welding Tables
Bandsaws & Blades
TORCH &MACHINE SPARES
Pipe Cutting Machine Accessories
Parts for CO2 Laser
Kemppi MIG Parts
Machine Parts
Plasma Welding Torches
Water Coolers
Binzel MIG Parts
Tungsten Grinder Parts
WIRE, FLUX & RODS
Brazing Flux
Sub Arc Wire & Flux
ABRASIVES
3M Abrasives
SAIT Abrasives
Spectre Abrasives
Other Brand Abrasives
Backing Pads
Finishing & Polishing Products
Wire Brushes
Abrasive Belts
TOOLS
Angle Grinders
Right Lines Tool Offers
Magnetic Tools
Welding Clamps
Pipe Fit Up Tools
Site Storage
Orbitalum Pipe Machines
Orbitalum GF Sawblades
KNOWLEDGECENTRE
SERVICEDEPT.
RAPID BLOG
FEEDBACK
HIRE
Straight answers on choosing, fitting and looking after the torch consumables for a 45 amp class plasma cutter.
Some torches are designed to accept the consumables of a smaller model in the same family, and parts rated for a lower current are often used when cutting thin metal at lower settings. That only works where the maker says the parts are compatible, so check the manual or consumable chart before mixing.Parts rated below the current you are actually cutting at will burn out quickly, and the reverse is also poor practice. Set the machine to a current that suits the consumables you have fitted, and use one matching set rather than odd parts from different current ratings.
Extended-reach consumables are longer than standard parts and have a narrow tip. They let you get into corners, channels, close edges and flanges, and give a clearer view of the line you are cutting or gouging. They can save a grinding or gas-cutting step on awkward jobs.The trade-off is heat: longer, slimmer parts cool less well, especially on an air-cooled torch, so they are best kept for jobs that need the access. They are made for particular torch designs, so check that the part is listed for your torch and current before ordering.
Gouging removes metal rather than cutting through it, for example taking out a weld or a bad joint. The nozzle has a larger opening than a cutting nozzle, which gives a wider, softer arc, and the torch is held at an angle to the work instead of upright. The shield is shaped to suit that technique and the spatter it throws.A gouging set is not a substitute for a cutting set. Fitting gouging parts for a straight cut gives a wide, rough kerf, so keep each set for its own job and check the maker's chart for the right parts for your current.
On a mechanised torch, a height controller needs to know where the plate surface is. An ohmic-sensing cap is a retaining cap designed with a contact point for contact-based height sensing, so the controller can detect when the torch touches the plate and then set the pierce and cutting height from that point.It is only for machine setups that use that method of height finding. A hand cutting job does not need one, and an ordinary cap is the right part there. Check the maker's chart and your height control documentation to confirm which cap suits your torch and system before ordering.